Five common data tables necessary for plastics

Time:2024-08-15 08:35:56 / Popularity: / Source:

Table 1 Plastic properties - type recommendation table

Performance Recommendations
Low cost-to-quality ratio Urea-formaldehyde, phenol-formaldehyde, polystyrene, polyethylene, polypropylene, PVC
Compressive strength Polyterephthalamide, glass fiber reinforced phenolic, epoxy, melamine, nylon, glass fiber reinforced thermoplastic polyester, polyimide
Low cost-to-volume ratio PE, PP, urea-formaldehyde, phenolic, PS, PVC
High dielectric constant Phenolic, PVC, fluoroplastics, melamine, allyl plastics, nylon, polydimethyl methacrylate, epoxy
High dielectric strength PVC, fluoroplastics, PP, polyphenylene ether, phenolic, thermoplastic polyester, glass fiber reinforced nylon, polyolefin, PE
High loss factor PVC, fluoroplastics, phenolic, thermoplastic polyester, nylon, epoxy, allyl terephthalate, polyurethane
Good load-bearing and deformation resistance Thermosetting laminates
High elastic modulus Melamine, urea-formaldehyde, phenolic
Low elastic modulus PE, PC, fluoroplastics
High electrical resistivity PS, fluoroplastics, PP
High elongation at break PE, PP, silicone, ethylene vinyl acetate
Low elongation at break PES, glass fiber reinforced PC, glass fiber reinforced PP, thermoplastic polyester, polyetherimide, vinyl ester, polyetheretherketone, epoxy, polyimide
Flexural modulus (rigidity) PPS, epoxy, glass fiber reinforced phenolic, glass fiber reinforced nylon, polyimide, diallyl terephthalate, polyterephthalamide, thermoplastic polyester
Flexural yield strength Glass fiber reinforced polyurethane, epoxy, carbon fiber reinforced nylon, glass fiber reinforced PPS, polyterephthalamide, PEEK, carbon fiber reinforced PC, etc.
Low friction coefficient Fluoroplastic, nylon, polyoxymethylene
High hardness Melamine, glass fiber or cellulose reinforced phenolic, polyimide, epoxy
High impact strength Phenolic, epoxy, PC, ABS
High moisture resistance PE, PP, fluoroplastic, PPS, polyolefin, thermoplastic polyester, polyphenylene ether, PS, PC (glass fiber or carbon fiber reinforced PC)
Softening PE, silicone, PVC, thermoplastic elastomer, polyurethane, vinyl acetate
High tensile strength at break Epoxy, glass or carbon fiber reinforced nylon, polyurethane, glass fiber reinforced thermoplastic polyester, polyterephthalamide, PEEK, carbon fiber reinforced PC, PEI, PES
High tensile yield strength Glass or carbon fiber reinforced nylon, polyurethane, glass fiber reinforced thermoplastic polyester, PEEK, PEI, polyterephthalamide, glass or carbon fiber reinforced PPS
Low thermal conductivity PP, PVC, ABS, PPO, polybutene, acrylic, PC, thermoplastic polyester, nylon
Low expansion coefficient Carbon fiber or glass fiber reinforced PC, glass fiber reinforced phenolic, carbon fiber or glass fiber reinforced nylon, glass fiber reinforced thermoplastic polyester, glass fiber or carbon fiber reinforced PPS, PEI, PEEK, polyterephthalamide, allyl plastic, melamine
Permanent high transparency
Permanent high transparency Acrylic, PC
Light weight PP, PE, polybutene, ethyl acetate, ethyl methacrylate
High degree of whiteness retention Melamine, urea-formaldehyde

Table 2 Common thermoplastic properties and uses

Name (code) Main performance characteristics Examples of uses
Polyvinyl chloride (PVC) Rigid polyvinyl chloride has high strength and excellent insulation properties; it has good chemical stability and strong resistance to acids and alkalis. It can be used at -15℃+60℃, has good thermoforming performance and low density As a corrosion-resistant structural material, it is used in the chemical industry, such as oil pipelines, containers, centrifugal pumps, valve fittings
Soft polyvinyl chloride is not as strong as hard polyvinyl chloride, but has a large elongation and good electrical insulation. It can be used at -15℃~+60℃ Insulation sheaths of wires and cables, agricultural films, and industrial packaging. However, it is not suitable for food packaging because it is toxic
Foamed polyvinyl chloride is light, heat-insulating, sound-insulating and vibration-proof Foamed polyvinyl chloride pads, packaging materials
Polyethylene (PE) Low-pressure polyethylene is hard, has good wear resistance, corrosion resistance and electrical insulation properties, but poor heat resistance, becomes soft in boiling water; high-pressure polyethylene is a lighter type of polyethylene, with high chemical stability, good high-frequency insulation, softness, impact resistance and transparency; ultra-high molecular weight polyethylene has high impact strength, fatigue resistance, wear resistance, requires cold pressing and casting Low-pressure polyethylene is used to make plastic plates, plastic ropes, gears and bearings that bear small loads, etc.; high-pressure polyethylene is most suitable for blow molding films, hoses, plastic bottles and other products used for food and drug packaging. Ultra-high molecular weight polyethylene can be used as anti-friction and anti-wear parts and transmission parts, as well as wire and cable sheaths, etc.
Polypropylene (PP) It has a low density and is one of lighter commonly used plastics. It is superior to low-pressure polyethylene in strength, hardness, rigidity and heat resistance. It can be used for a long time at 100~120℃, absorbs almost no water, has good chemical stability, excellent high-frequency insulation, and is not affected by temperature. However, it is brittle at low temperatures, not wear-resistant, and easy to age. Make general mechanical parts, such as gears, pipes, joints, etc.; make corrosion-resistant parts, such as pump impellers, chemical pipelines, containers, insulating parts; make covers of televisions, radios, electric fans, motors, etc.
Polyamide (commonly known as nylon) (PA) Odorless, non-toxic; high strength and good toughness; has a certain heat resistance, can be used at 100 ℃. Excellent wear resistance and self-lubrication, small friction coefficient, good silencing and oil resistance, can withstand water, oil, general solvents; good corrosion resistance; antibacterial and mildew; good formability. But creep is large, thermal conductivity is poor, water absorption is high, and molding shrinkage rate is large Commonly used are nylon 6, nylon 66, nylon 610, nylon 1010, etc. Used to manufacture certain load-bearing and transmission parts that require wear resistance and corrosion resistance, such as bearings, gears, pulleys, screws, nuts and some small parts; can also be used as high-pressure oil-resistant seals, anti-corrosion and wear-resistant coatings on metal surfaces.
Polymethyl methacrylate (PMMA) Good transparency, can transmit more than 99% of sunlight; good coloring, certain strength, resistance to ultraviolet rays and atmospheric aging, very corrosion-resistant, excellent electrical insulation performance, can be used at -60~+100℃. But it is brittle, soluble in organic solvents, surface hardness is not high, and it is easy to scratch Make transparent parts in aviation, instrumentation, automobile and radio industries, such as aircraft seat windows, lampshades, TV, radar screens, oil marks, oil cups, equipment signs, instrument parts, etc.
Styrene-butylene-acrylonitrile copolymer (ABS) Performance can be adjusted by changing content of three monomers. It has high impact toughness and high strength, excellent oil resistance, water resistance and chemical stability, high electrical insulation and cold resistance, high dimensional stability and certain wear resistance. Surface can be plated with metal, easy to process and shape, but it is easy to delaminate after long-term use. Making housing of telephones, amplifiers, televisions, instruments, motors, gears, pump impellers, bearings, handles, pipes, tank linings, instrument panels, car bodies, car armrests, etc.
Polyoxymethylene (POM) Excellent comprehensive mechanical properties, good wear resistance, low water absorption, high dimensional stability, good colorability, good anti-friction and anti-aging properties, excellent electrical insulation and chemical stability, can be used in the range of -40~+100℃. However, it is easy to decompose when heated, and molding shrinkage rate is large For making anti-friction and wear-resistant transmission parts such as bearings, rollers, gears, electrical insulation parts, corrosion-resistant parts and chemical containers
Polytetrafluoroethylene (also known as plastic king) (F-4) Can resist corrosion from almost all chemicals; good aging resistance and electrical insulation, no water absorption; excellent high and low temperature resistance, can be used for a long time at -195~250℃; small friction coefficient, self-lubricating. But it cannot be hot-formed, can only be sintered, decomposes harmful gases at high temperature, and has a high price. Make corrosion-resistant parts, anti-friction and wear-resistant parts, seals, insulating parts, such as high-frequency cables, capacitor coil frames, chemical reactors, pipelines, etc.
Polysulfone (PSF) Bisphenol A type: excellent heat resistance, cold resistance, weather resistance, creep resistance and dimensional stability, high strength, excellent electrical insulation, high chemical stability, can be used for a long time at -100~+150℃. But the UV resistance is poor and the molding temperature is high Manufacturing high-strength, heat-resistant parts, friction-reducing and wear-resistant parts, transmission parts, such as precision gears, cams, vacuum pump blades, instrument housings and covers, heat-resistant or insulating instrument parts, automobile guards, instrument panels, gaskets and washers, computer parts, electroplated metals to make integrated electronic printed circuits
Non-bisphenol A type: heat-resistant, cold-resistant, can work for a long time at -240+260℃, high hardness, self-extinguishing, aging-resistant, radiation-resistant, good mechanical properties and electrical insulation, high chemical stability. But not resistant to polar solvents
Chlorinated polyether (or polychloroether) Extremely high chemical corrosion resistance, easy to process, can be used for a long time at 120℃, good mechanical properties and electrical insulation, low water absorption, dimensional stability. But poor low temperature resistance Made in corrosive media, anti-friction, wear-resistant transmission parts, precision mechanical parts, linings and coatings of chemical equipment, etc.
Polycarbonate (PC) Transparency is as high as 86%~92%, stable in use at -100+130℃, good toughness, impact resistance, high hardness, creep resistance, heat resistance, cold resistance, fatigue resistance, and good water absorption. Tendency to stress cracking Aircraft seat window covers, protective helmets, bulletproof glass and mechanical electronics and instrument parts
Polyurethane plastic (PUR) Excellent wear resistance, good toughness, high load-bearing capacity, hard but not brittle at low temperatures, resistant to ozone, weather, many chemicals and oils, radiation, and flammable. Soft foam has excellent high and low temperature insulation performance Used to make seals, transmission belts, heat insulation, sound insulation and vibration-proof materials, gears, electrical insulation parts, solid tires, wire and cable sheaths, automotive parts
Phenolic plastic (commonly known as Bakelite) (PF) High strength, hardness and heat resistance, working temperature can generally be above 100℃, with extremely small friction coefficient under water lubrication conditions, excellent electrical insulation, good corrosion resistance (except strong alkali), mold resistance, and good dimensional stability. But it is brittle, poor light resistance, dark color, poor molding processability, and can only be molded Making general mechanical parts, water-lubricated bearings, electrical insulation parts, chemical corrosion-resistant structural materials and lining materials, such as instrument housings, electrical insulation boards, insulating gears, fairings, acid-resistant pumps, brake pads, etc.
Epoxy plastic (EP) It has high strength, good toughness, excellent point insulation, waterproof, moisture-proof, mildew-proof, heat-resistant and cold-resistant, can be used for a long time in the range of -80~+200℃, has good chemical stability, small shrinkage after curing, and strong adhesion to many materials Plastic molds, precision measuring tools, mechanical instrument structural parts, electrical, electronic components and coils, infusion, coating and encapsulation, and repair parts, etc.
Silicone plastic High heat resistance, can be used for a long time at 180~200℃. Excellent electrical insulation, good insulation for high-voltage arc and high frequency, good moisture resistance, certain chemical corrosion resistance, radiation resistance, ozone resistance, and low temperature resistance. But price is relatively expensive Used for high-frequency insulation parts, motor and electrical insulation parts in humid tropical areas, electrical and electronic components, coil infusion and fixation, heat-resistant parts, etc.
Poly(p-carboxybenzoate) plastic It is a new type of heat-resistant thermosetting plastic. It can be used for a long time at 315℃, and short-term use temperature range is 371~427℃. Thermal conductivity is extremely high, 3~5 times higher than that of ordinary plastics. It has good wear resistance and self-lubrication, excellent electrical insulation, wear-resistant formulation and self-extinguishing properties. Wear-resistant, corrosion-resistant and dimensionally stable self-lubricating bearings, high-pressure seals, automotive engine parts, electronic and electrical components, and special-purpose fibers and films, etc.

Table 3 Common thermosetting plastic properties and uses

Name Characteristics Applications
Phenolic Electrical insulation, strength, heat resistance, acid resistance Electrical communication, mechanical parts, coating adhesives
Urea-formaldehyde Colorless, easy to color, similar to phenolic (poor water resistance, heat resistance), cheap Hoods, buttons, tableware, wood glue, coatings
Melamine Similar to urea-formaldehyde resin, high hardness, good water resistance Decorative panels, tableware, electrical parts, paper fiber processing, coatings
Furan Good chemical resistance Corrosion-resistant materials
Alkyd resin Adhesiveness, flexibility, good weather resistance Coatings
Unsaturated polyester Low pressure molding, glass fiber reinforced GFRP encapsulated castings
Diallyl phthalate Low pressure molding, electrical insulation, dimensional stability, good heat resistance, high price Electrical insulation materials, decorative panels
Epoxy Good bonding with metals and inorganic substances, electrical insulation, good chemical resistance Glue, coatings, electrical insulation materials, FRP
Silicone resin Electrical insulation, heat resistance, hydrophobic Electrical insulation materials, lubricants, rubber mold coatings
Polyurethane Strong elasticity, wear resistance, aging resistance (weak water, alkali, hot water resistance), good oil resistance Foam damping materials, thermal insulation materials, coatings, glue, artificial leather

Table 4 Plastic density, hue, heat resistance and formability

Name Properties Density (g/cm3) Hue Heat resistant temperature (℃) Moldability
Polyethylene High density 0.94-0.97 Transparent~opaque coloring range is wide 121 Excellent
Low density 0.91-0.93 Translucent~opaque coloring range is wide 82-100 Excellent
Polypropylene Non-filled 0.90-0.091 Transparent~Opaque coloring range is wide 121-160 Excellent
Impact resistant type 0.90-0.91 Transparent~Opaque coloring range is wide 93-160 Excellent
Vinyl chloride resin Hard 1.35-1.45 Transparent~Opaque (light transmittance 80%-88%) coloring range is wide 66-79 Good~Excellent
Soft 1.16-1.35 Transparent~Opaque (light transmittance 80%~88%) coloring range is wide 66-79 Good
Polystyrene General use (GP) 1.04-1.09 Transparent (light transmittance 82%~92%) coloring range is wide 66-77 Excellent
Impact resistant type (HI) 0.98-1.10 Translucent~Opaque coloring range is wide 60-79 Excellent
AS resin 1.075-1.10 Transparent (light transmittance 80%~88%) wide coloring range 60-96 Good
ABS resin Heat-resistant type 1.06-1.08 Translucent~opaque wide coloring range 89-110 Good~Excellent
General impact-resistant type 1.05-1.07 Translucent~opaque wide coloring range 71-93 Excellent
Acrylic resin Molded products 1.17-1.20 Transparent (light transmittance above 92%)-opaque wide coloring range 60-93 Excellent
Polyamide 20%~40% glass fiber filling 1.17-1.52 Translucent~opaque wide coloring range 149-210 Excellent
Nylon 6 1.12-1.14 Translucent~opaque coloring range is wide 79-121 Excellent
Polycarbonate No filler 1.2 Translucent~opaque coloring range is wide 121 Good~Excellent
Polyacetal Homopolymer and copolymer 1.41-1.43 Translucent milk coloring range is wide 85-104 Excellent
Saturated polyester No filler 1.31-1.38 Transparent~opaque coloring range is wide 50-121 Excellent
Fiberglass filling 1.48=1.67 Opaque coloring range is wide 121-260 Good~Excellent
Fluororesin Polychlorotrifluoroethylene 2.1-2.2 Transparent~translucent coloring range is wide 177-199 OK-Good
Vinyl acetate copolymer   0.92-0.95 Transparent   Excellent
Cellulose resin Cellulose acetate 1.22-1.34 Transparent~opaque with wide coloring range 60-104 Excellent
Artificial resin Cellulose acetate butyrate 1.15-1.22 Transparent~opaque with wide coloring range 60-104 Excellent
Phenolic resin Wood powder and cotton block filling 1.32-1.45 Opaque, generally dark colors such as black and brown 177-182 Excellent
Asbestos filling 1.45-1.9 Opaque, generally dark colors such as black and brown 177-180 Good
Urea-formaldehyde resin a-cellulose filling 1.47-1.52 Transparent~opaque with wide coloring range, bright colors 77 Excellent
Melamine resin a-cellulose filling 1.47-1.52 Translucent~opaque with wide coloring range 99 Excellent
Unsaturated polyester resin glass fiber filling pre-molding, cutting coarse spinning 1.35-2.3 wide opaque coloring range 149-177 Excellent
pre-mixed glass fiber 1.8-2.3 wide opaque coloring range 149-177 Excellent
woven fabric 1.50-2.1 translucent~opaque coloring range 149-177 Good
for hard injection molding 1.10-1.46 translucent~opaque coloring range 121 Good
Epoxy resin Fiberglass filled 1.60-2.0 Translucent~Opaque limited coloring range 149-260 Excellent
Silicone resin Fiberglass filled 1.68-2.0 Opaque wide coloring range 316 Good
Polyurethane Injection type liquid urethane 1.05-2.5 Transparent~Opaque limited coloring range 88-121 Good~Excellent

Table 5 Shrinkage of common plastics

Name Shrinkage (%) Plastic Shrinkage (%)
high pressure polyethylene 1.5-3.5 low pressure polyethylene 1.5-3.0
polypropylene 1.0-3.0 glass fiber reinforced polyethylene 0.4-0.8
Rigid polyvinyl chloride 0.2-0.4 Soft polyvinyl chloride 1.5-3.0
General purpose polystyrene 0.2-0.8 Heat-resistant polystyrene 0.2-0.8
Nylon 6 0.7-1.5 Nylon 66 1.0-2.5
Nylon 610 1.0-2.5 Nylon 1010 0.5-4
30% glass fiber filled nylon 6 0.35-0.45 polycarbonate 0.5-0.7
Polyacetal 2.0-3.5 Glass fiber reinforced polysulfone 0.4-0.7
Impact-resistant ABS plastic 0.5-0.7 Heat-resistant ABS plastic 0.4-0.5
30% glass fiber reinforced ABS plastic 0.1-0.15 Wood powder filled phenolic plastic 0.5-0.9
Asbestos-filled phenolic plastic 0.2-0.7 Glass fiber reinforced phenolic plastic 0.05-0.2

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