Plastic shrinkage

Time:2021-08-16 11:57:38 / Popularity: / Source:

Shrinkage statistics

Shrinkage control of PP plastic is an important aspect of PP modification, good shrinkage control/control is of great significance to promotion and use of polypropylene modified materials. Especially when using modified polypropylene to replace traditional engineering plastics, shrinkage is very important. In modification process, what are factors that affect shrinkage of PP plastic?

1. Mineral filling

Mineral additives used for PP plastic modification mainly include calcium carbonate, talc powder, mica powder, etc., which have a significant impact on molding shrinkage rate of PP plastics.
It is mainly reflected in three aspects: one is that mineral filler itself does not shrink, its addition reduces shrinkage rate of polypropylene modified material from overall ratio; second is that addition of mineral additives will inevitably affect crystallinity of polypropylene, thereby affecting shrinkage rate; third, after addition of fine mineral agent, it acts as a nucleating agent, changing structure of polypropylene, formation of enlarged spherulites, and also affecting molding shrinkage rate of polypropylene.

2. Glass fiber reinforced

Glass fiber reinforcement is an important means of PP plastic modification, and glass fiber has the greatest impact on molding shrinkage of PP modified materials. When content of glass fiber reaches more than 30%, molding shrinkage rate of PP plastic decreases from 1.8 to 0.5, surface-treated glass fiber has a greater impact on molding shrinkage rate than untreated glass fiber.
Addition of glass fiber destroys crystallinity of PP and affects shrinkage rate. At the same time, glass fiber limits crystal shrinkage of PP plastic.

3. Addition of polyethylene

Polyethylene is also a kind of high crystallinity plastic, and its molding shrinkage rate is also very large. However, after being added to polypropylene, crystallinity of each other is destroyed to different degrees, which reduces overall molding shrinkage rate.

4. Change of PP plastic's own MI (melt index)

Molding shrinkage rate of polypropylene is affected by its crystallinity, and crystallinity is affected by its own molecular weight. When MI increases, molecular weight decreases, its crystallization speed increases, and molding shrinkage increases. Change of polypropylene MI also has a certain effect on molding shrinkage.
Plastic shrinkage 

Mold shrinkage rate of modified engineering plastics such as nylon (ASTM D955)

PA6 series molding shrinkage rate

Name and description Molding shrinkage% Remarks
15% glass fiber reinforced PA6 0.5-0.8 PA6G15
20% glass fiber reinforced PA6 0.4-0.6 PA6G20
30% glass fiber reinforced PA6 0.3-0.5 PA6G30
40% glass fiber reinforced PA6 0.1-0.3 PA6G40
50% glass fiber reinforced PA6 0.1-0.3 PA6G50
25% glass fiber reinforced flame retardant PA6 0.2-0.4 Z-PA6G25
30% glass fiber reinforced flame retardant PA6 0.2-0.4 Z-PA6G30
30% glass fiber reinforced halogen-free flame retardant PA6 0.2-0.4 Z-PA6G30
Halogen-free flame retardant PA6 0.8-1.2 Z-PA6
30% mineral filled halogen-free flame retardant PA6 0.5-0.8 Z-PA6M30
30% glass beads filled with PA6 0.8-1.2 PA6M30
30% glass fiber mineral compound filled PA6 0.3-0.5 PA6M30
40% glass fiber mineral compound filled with PA6 0.2-0.5 PA6M40
30% mineral filled PA6 0.6-0.9 PA6M30
40% mineral filled PA6 0.4-0.7 PA6M40
PA6 general injection molding grade 1.4-1.8 PA6
PA6 rapid prototyping 1.2-1.6 PA6
PA6 general toughening 1.0-1.5 PA6
PA6 medium toughness 0.9-1.3 PA6
PA6 super toughened 0.9-1.3 PA6
MoS2 filled with wear-resistant PA6 1.0-1.4 PA6

PA66 series molding shrinkage rate

Name and description Molding shrinkage% Remarks
15% glass fiber reinforced PA66 0.6-0.9 PA66G15
20% glass fiber reinforced PA66 0.5-0.8 PA66G20
25% glass fiber reinforced heat-resistant oil PA66 0.4-0.7 PA66G25
30% glass fiber reinforced PA66 0.4-0.7 PA66G30
30% glass fiber reinforced hydrolysis resistant PA66 0.3-0.6 PA66G30
40% glass fiber reinforced PA66 0.2-0.5 PA66G40
50% glass fiber reinforced PA66 0.1-0.3 PA66G50
25% glass fiber reinforced flame retardant PA66 0.2-0.4 Z-PA66G25
30% glass fiber reinforced flame retardant PA66 0.2-0.4 Z-PA66G30
30% mineral filled halogen-free flame retardant PA66 0.2-0.4 PA66M30
Halogen-free flame retardant PA66 0.8-1.2 Z-PA66
30% mineral filled halogen-free flame retardant PA66 0.4-0.7 Z-PA66M30
30% glass beads filled with PA66 0.8-1.2 PA66M30
30% glass fiber mineral compound filled PA66 0.2-0.5 PA66M30
30% mineral filled PA66 0.6-0.9 PA66M30
40% mineral filled PA66 0.4-0.7 PA66M40
General injection molding grade PA66 1.5-1.8 PA66
Rapid prototyping PA66 1.5-1.8 PA66
General toughened PA66 1.2-1.7 PA66
Medium toughened PA66 1.2-1.6 PA66
Super toughened PA66 1.2-1.6 PA66
MoS2 filled with wear-resistant PA66 1.2-1.6 PA66

PA/ABS series molding shrinkage rate

Name and description Molding shrinkage% Remarks
10% glass fiber reinforced PA/ABS 0.3-0.6 PA/ABSG10
20% glass fiber reinforced PA/ABS 0.2-0.5 PA/ABSG20
30% glass fiber reinforced PA/ABS 0.1-0.3 PA/ABSG30
20% glass fiber reinforced flame retardant PA/ABS 0.2-0.5 Z-PA/ABSG20
Impact resistant PA/ABS 0.5-0.8 PA/ABS
High impact PA/ABS 0.8-1.0 PA/ABS

PP series molding shrinkage rate

Name and description Molding shrinkage% Remarks
20% talcum powder filled PP 1.0-1.5 PPM20
30% talcum powder filled PP 0.8-1.2 PPM30
40% talcum powder filled PP 0.8-1.0 PPM40
20% talcum powder filled and toughened PP 1.0-1.2 PPM20
20% calcium carbonate filled PP 1.2-1.6 PPM20
10% glass fiber reinforced PP 0.7-1.0 PPG10
20% glass fiber reinforced PP 0.5-0.8 PPG20
30% glass fiber reinforced PP 0.4-0.7 PPG30
40% glass fiber reinforced PP 0.3-0.5 PPG40
20% glass beads filled with PP 1.2-1.6 PPM20
30% glass beads filled with PP 1.0-1.2 PPM20
15% glass fiber reinforced flame retardant PP 0.5-0.7 Z-PPG15
20% glass fiber reinforced flame retardant PP 0.3-0.5 Z-PPG20
30% glass fiber reinforced flame retardant PP 0.2-0.4 Z-PPG30
Brominated flame retardant PP 1.5-1.8 PP
Halogen-free flame retardant PP 1.3-1.6 PP
High flow and high rigidity PP 1.5-2.0 PP
General toughened PP 1.5-2.0 PP
Medium toughened PP 1.4-1.9 PP
Super toughened PP 1.3-1.8 PP
Heat aging PP1 1.5-2.0 PP1
Heat aging PP2 1.5-2.0 PP2
Heat aging PP3 1.5-2.0 PP3
Impact and weather resistant PP4 1.5-2.0 PP4
High impact and weather resistant PP5 1.5-1.8 PP5
20% talcum powder filled PP6 1.0-1.2 PP6
30% talcum powder filled PP7 0.9-1.1 PP7
40% talcum powder filled PP8 0.8-1.0 PP8
20% glass fiber reinforced PP9 0.5-0.8 PP9
30% glass fiber reinforced high heat resistant PP 0.4-0.7 PP10

PC series molding shrinkage rate

Name and description Molding shrinkage% Remarks
10% glass fiber reinforced PC 0.3-0.5 PCG10
20% glass fiber reinforced PC 0.3-0.5 PCG20
25% glass fiber reinforced PC 0.2-0.4 PCG25
30% glass fiber reinforced PC 0.2-0.4 PCG30
20% glass fiber reinforced flame retardant PC 0.2-0.4 Z-PCG20
25% glass fiber reinforced flame retardant PC 0.2-0.4 Z-PCG25
30% glass fiber reinforced flame retardant PC 0.2-0.4 Z-PCG30
20% glass fiber reinforced halogen-free flame-retardant PC 0.2-0.4 Z-PCG20
30% glass fiber reinforced halogen-free flame retardant PC 0.1-0.3 Z-PCG30
20% glass beads filled with PC 0.3-0.6 PCM20

PC/ABS series molding shrinkage rate

Name and description Molding shrinkage% Remarks
20% glass fiber reinforced PC/ABS 0.2-0.4 PC/ABSG20
Brominated flame-retardant PC/ABS 0.3-0.6 Z-PC/ABS
Halogen-free flame retardant PC/ABS 0.4-0.7 Z-PC/ABS
Weather-resistant PC/ABS 0.4-0.7 PC/ABS
35%PC 0.4-0.6 PC/ABS
65%PC 0.4-0.7 PC/ABS
85%PC 0.4-0.7 PC/ABS

PC/PBT series molding shrinkage rate

Name and description Molding shrinkage% Remarks
10% glass fiber reinforced PC/PBT 0.5-0.8 PC/PBTG10
20% glass fiber reinforced PC/PBT 0.4-0.6 PC/PBTG20
30% glass fiber reinforced PC/PBT 0.3-0.5 PC/PBTG30
30% glass fiber reinforced flame-retardant and high heat-resistant PC/PBT 0.3-0.5 Z-PC/PBTG30
High impact and high heat resistance PC/PBT 0.6-1.0 PC/PBT

PBT/ABS series molding shrinkage rate

Name and description Molding shrinkage% Remarks
20% glass fiber reinforced PBT/ABS 0.3-0.5 PBT/ABSG20
30% glass fiber reinforced PBT/ABS 0.2-0.4 PBT/ABSG30
20% glass fiber reinforced flame retardant PBT/ABS 0.2-0.4 Z-PBT/ABSG20
30% glass fiber reinforced flame retardant PBT/ABS 0.2-0.4 Z-PBT/ABSG30
General injection grade PBT/ABS 0.8-1.2 PBT/ABS
General flame retardant PBT/ABS 0.7-1.1 PBT/ABS

PBT series molding shrinkage rate

Name and description Molding shrinkage% Remarks
10% glass fiber reinforced PBT 0.8-1.2 PBTG10
15% glass fiber reinforced PBT 0.7-1.0 PBTG15
20% glass fiber reinforced PBT 0.4-0.7 PBTG20
25% glass fiber reinforced PBT 0.3-0.6 PBTG25
30% glass fiber reinforced PBT 0.3-0.5 PBTG30
50% glass fiber reinforced PBT 0.1-0.3 PBTG50
30% glass fiber reinforced impact modified PBT 0.3-0.5 PBTG30
10% glass fiber reinforced flame retardant PBT 0.7-0.9 Z-PBTG10
20% glass fiber reinforced flame retardant PBT 0.4-0.6 Z-PBTG20
30% glass fiber reinforced flame retardant PBT 0.3-0.5 Z-PBTG30
General toughened PBT 1.4-1.8 PBT
Medium toughened PBT 1.2-1.6 PBT
Super toughened PBT 1.0-1.5 PBT
PTFE general wear-resistant modified PBT 1.5-2.0 PBT
Flame retardant PBT 1.2-1.7 Z-PBT

Factors affecting the shrinkage of plastic products by molding shrinkage of ABS series

Name and description Molding shrinkage% Remarks
20% glass fiber reinforced ABS 0.2-0.4 ABSG20
25% glass fiber reinforced ABS 0.2-0.4 ABSG25
30% glass fiber reinforced ABS 0.1-0.3 ABSG30
20% glass fiber reinforced flame retardant ABS 0.1-0.3 Z-ABSG20
General flame retardant ABS 0.4-0.7 Z-ABS
General injection grade ABS 0.4-0.7 AS
Weather resistant ABS 0.4-0.7 ABS
 
Plastic shrinkage 

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