Plastic shrinkage
Time:2021-08-16 11:57:38 / Popularity: / Source:
Shrinkage statistics
Shrinkage control of PP plastic is an important aspect of PP modification, good shrinkage control/control is of great significance to promotion and use of polypropylene modified materials. Especially when using modified polypropylene to replace traditional engineering plastics, shrinkage is very important. In modification process, what are factors that affect shrinkage of PP plastic?
1. Mineral filling
Mineral additives used for PP plastic modification mainly include calcium carbonate, talc powder, mica powder, etc., which have a significant impact on molding shrinkage rate of PP plastics.
It is mainly reflected in three aspects: one is that mineral filler itself does not shrink, its addition reduces shrinkage rate of polypropylene modified material from overall ratio; second is that addition of mineral additives will inevitably affect crystallinity of polypropylene, thereby affecting shrinkage rate; third, after addition of fine mineral agent, it acts as a nucleating agent, changing structure of polypropylene, formation of enlarged spherulites, and also affecting molding shrinkage rate of polypropylene.
2. Glass fiber reinforced
Glass fiber reinforcement is an important means of PP plastic modification, and glass fiber has the greatest impact on molding shrinkage of PP modified materials. When content of glass fiber reaches more than 30%, molding shrinkage rate of PP plastic decreases from 1.8 to 0.5, surface-treated glass fiber has a greater impact on molding shrinkage rate than untreated glass fiber.
Addition of glass fiber destroys crystallinity of PP and affects shrinkage rate. At the same time, glass fiber limits crystal shrinkage of PP plastic.
3. Addition of polyethylene
Polyethylene is also a kind of high crystallinity plastic, and its molding shrinkage rate is also very large. However, after being added to polypropylene, crystallinity of each other is destroyed to different degrees, which reduces overall molding shrinkage rate.
4. Change of PP plastic's own MI (melt index)
Molding shrinkage rate of polypropylene is affected by its crystallinity, and crystallinity is affected by its own molecular weight. When MI increases, molecular weight decreases, its crystallization speed increases, and molding shrinkage increases. Change of polypropylene MI also has a certain effect on molding shrinkage.
Mold shrinkage rate of modified engineering plastics such as nylon (ASTM D955)
PA6 series molding shrinkage rate
Name and description |
Molding shrinkage% |
Remarks |
15% glass fiber reinforced PA6 |
0.5-0.8 |
PA6G15 |
20% glass fiber reinforced PA6 |
0.4-0.6 |
PA6G20 |
30% glass fiber reinforced PA6 |
0.3-0.5 |
PA6G30 |
40% glass fiber reinforced PA6 |
0.1-0.3 |
PA6G40 |
50% glass fiber reinforced PA6 |
0.1-0.3 |
PA6G50 |
25% glass fiber reinforced flame retardant PA6 |
0.2-0.4 |
Z-PA6G25 |
30% glass fiber reinforced flame retardant PA6 |
0.2-0.4 |
Z-PA6G30 |
30% glass fiber reinforced halogen-free flame retardant PA6 |
0.2-0.4 |
Z-PA6G30 |
Halogen-free flame retardant PA6 |
0.8-1.2 |
Z-PA6 |
30% mineral filled halogen-free flame retardant PA6 |
0.5-0.8 |
Z-PA6M30 |
30% glass beads filled with PA6 |
0.8-1.2 |
PA6M30 |
30% glass fiber mineral compound filled PA6 |
0.3-0.5 |
PA6M30 |
40% glass fiber mineral compound filled with PA6 |
0.2-0.5 |
PA6M40 |
30% mineral filled PA6 |
0.6-0.9 |
PA6M30 |
40% mineral filled PA6 |
0.4-0.7 |
PA6M40 |
PA6 general injection molding grade |
1.4-1.8 |
PA6 |
PA6 rapid prototyping |
1.2-1.6 |
PA6 |
PA6 general toughening |
1.0-1.5 |
PA6 |
PA6 medium toughness |
0.9-1.3 |
PA6 |
PA6 super toughened |
0.9-1.3 |
PA6 |
MoS2 filled with wear-resistant PA6 |
1.0-1.4 |
PA6 |
PA66 series molding shrinkage rate
Name and description |
Molding shrinkage% |
Remarks |
15% glass fiber reinforced PA66 |
0.6-0.9 |
PA66G15 |
20% glass fiber reinforced PA66 |
0.5-0.8 |
PA66G20 |
25% glass fiber reinforced heat-resistant oil PA66 |
0.4-0.7 |
PA66G25 |
30% glass fiber reinforced PA66 |
0.4-0.7 |
PA66G30 |
30% glass fiber reinforced hydrolysis resistant PA66 |
0.3-0.6 |
PA66G30 |
40% glass fiber reinforced PA66 |
0.2-0.5 |
PA66G40 |
50% glass fiber reinforced PA66 |
0.1-0.3 |
PA66G50 |
25% glass fiber reinforced flame retardant PA66 |
0.2-0.4 |
Z-PA66G25 |
30% glass fiber reinforced flame retardant PA66 |
0.2-0.4 |
Z-PA66G30 |
30% mineral filled halogen-free flame retardant PA66 |
0.2-0.4 |
PA66M30 |
Halogen-free flame retardant PA66 |
0.8-1.2 |
Z-PA66 |
30% mineral filled halogen-free flame retardant PA66 |
0.4-0.7 |
Z-PA66M30 |
30% glass beads filled with PA66 |
0.8-1.2 |
PA66M30 |
30% glass fiber mineral compound filled PA66 |
0.2-0.5 |
PA66M30 |
30% mineral filled PA66 |
0.6-0.9 |
PA66M30 |
40% mineral filled PA66 |
0.4-0.7 |
PA66M40 |
General injection molding grade PA66 |
1.5-1.8 |
PA66 |
Rapid prototyping PA66 |
1.5-1.8 |
PA66 |
General toughened PA66 |
1.2-1.7 |
PA66 |
Medium toughened PA66 |
1.2-1.6 |
PA66 |
Super toughened PA66 |
1.2-1.6 |
PA66 |
MoS2 filled with wear-resistant PA66 |
1.2-1.6 |
PA66 |
PA/ABS series molding shrinkage rate
Name and description |
Molding shrinkage% |
Remarks |
10% glass fiber reinforced PA/ABS |
0.3-0.6 |
PA/ABSG10 |
20% glass fiber reinforced PA/ABS |
0.2-0.5 |
PA/ABSG20 |
30% glass fiber reinforced PA/ABS |
0.1-0.3 |
PA/ABSG30 |
20% glass fiber reinforced flame retardant PA/ABS |
0.2-0.5 |
Z-PA/ABSG20 |
Impact resistant PA/ABS |
0.5-0.8 |
PA/ABS |
High impact PA/ABS |
0.8-1.0 |
PA/ABS |
PP series molding shrinkage rate
Name and description |
Molding shrinkage% |
Remarks |
20% talcum powder filled PP |
1.0-1.5 |
PPM20 |
30% talcum powder filled PP |
0.8-1.2 |
PPM30 |
40% talcum powder filled PP |
0.8-1.0 |
PPM40 |
20% talcum powder filled and toughened PP |
1.0-1.2 |
PPM20 |
20% calcium carbonate filled PP |
1.2-1.6 |
PPM20 |
10% glass fiber reinforced PP |
0.7-1.0 |
PPG10 |
20% glass fiber reinforced PP |
0.5-0.8 |
PPG20 |
30% glass fiber reinforced PP |
0.4-0.7 |
PPG30 |
40% glass fiber reinforced PP |
0.3-0.5 |
PPG40 |
20% glass beads filled with PP |
1.2-1.6 |
PPM20 |
30% glass beads filled with PP |
1.0-1.2 |
PPM20 |
15% glass fiber reinforced flame retardant PP |
0.5-0.7 |
Z-PPG15 |
20% glass fiber reinforced flame retardant PP |
0.3-0.5 |
Z-PPG20 |
30% glass fiber reinforced flame retardant PP |
0.2-0.4 |
Z-PPG30 |
Brominated flame retardant PP |
1.5-1.8 |
PP |
Halogen-free flame retardant PP |
1.3-1.6 |
PP |
High flow and high rigidity PP |
1.5-2.0 |
PP |
General toughened PP |
1.5-2.0 |
PP |
Medium toughened PP |
1.4-1.9 |
PP |
Super toughened PP |
1.3-1.8 |
PP |
Heat aging PP1 |
1.5-2.0 |
PP1 |
Heat aging PP2 |
1.5-2.0 |
PP2 |
Heat aging PP3 |
1.5-2.0 |
PP3 |
Impact and weather resistant PP4 |
1.5-2.0 |
PP4 |
High impact and weather resistant PP5 |
1.5-1.8 |
PP5 |
20% talcum powder filled PP6 |
1.0-1.2 |
PP6 |
30% talcum powder filled PP7 |
0.9-1.1 |
PP7 |
40% talcum powder filled PP8 |
0.8-1.0 |
PP8 |
20% glass fiber reinforced PP9 |
0.5-0.8 |
PP9 |
30% glass fiber reinforced high heat resistant PP |
0.4-0.7 |
PP10 |
PC series molding shrinkage rate
Name and description |
Molding shrinkage% |
Remarks |
10% glass fiber reinforced PC |
0.3-0.5 |
PCG10 |
20% glass fiber reinforced PC |
0.3-0.5 |
PCG20 |
25% glass fiber reinforced PC |
0.2-0.4 |
PCG25 |
30% glass fiber reinforced PC |
0.2-0.4 |
PCG30 |
20% glass fiber reinforced flame retardant PC |
0.2-0.4 |
Z-PCG20 |
25% glass fiber reinforced flame retardant PC |
0.2-0.4 |
Z-PCG25 |
30% glass fiber reinforced flame retardant PC |
0.2-0.4 |
Z-PCG30 |
20% glass fiber reinforced halogen-free flame-retardant PC |
0.2-0.4 |
Z-PCG20 |
30% glass fiber reinforced halogen-free flame retardant PC |
0.1-0.3 |
Z-PCG30 |
20% glass beads filled with PC |
0.3-0.6 |
PCM20 |
PC/ABS series molding shrinkage rate
Name and description |
Molding shrinkage% |
Remarks |
20% glass fiber reinforced PC/ABS |
0.2-0.4 |
PC/ABSG20 |
Brominated flame-retardant PC/ABS |
0.3-0.6 |
Z-PC/ABS |
Halogen-free flame retardant PC/ABS |
0.4-0.7 |
Z-PC/ABS |
Weather-resistant PC/ABS |
0.4-0.7 |
PC/ABS |
35%PC |
0.4-0.6 |
PC/ABS |
65%PC |
0.4-0.7 |
PC/ABS |
85%PC |
0.4-0.7 |
PC/ABS |
PC/PBT series molding shrinkage rate
Name and description |
Molding shrinkage% |
Remarks |
10% glass fiber reinforced PC/PBT |
0.5-0.8 |
PC/PBTG10 |
20% glass fiber reinforced PC/PBT |
0.4-0.6 |
PC/PBTG20 |
30% glass fiber reinforced PC/PBT |
0.3-0.5 |
PC/PBTG30 |
30% glass fiber reinforced flame-retardant and high heat-resistant PC/PBT |
0.3-0.5 |
Z-PC/PBTG30 |
High impact and high heat resistance PC/PBT |
0.6-1.0 |
PC/PBT |
PBT/ABS series molding shrinkage rate
Name and description |
Molding shrinkage% |
Remarks |
20% glass fiber reinforced PBT/ABS |
0.3-0.5 |
PBT/ABSG20 |
30% glass fiber reinforced PBT/ABS |
0.2-0.4 |
PBT/ABSG30 |
20% glass fiber reinforced flame retardant PBT/ABS |
0.2-0.4 |
Z-PBT/ABSG20 |
30% glass fiber reinforced flame retardant PBT/ABS |
0.2-0.4 |
Z-PBT/ABSG30 |
General injection grade PBT/ABS |
0.8-1.2 |
PBT/ABS |
General flame retardant PBT/ABS |
0.7-1.1 |
PBT/ABS |
PBT series molding shrinkage rate
Name and description |
Molding shrinkage% |
Remarks |
10% glass fiber reinforced PBT |
0.8-1.2 |
PBTG10 |
15% glass fiber reinforced PBT |
0.7-1.0 |
PBTG15 |
20% glass fiber reinforced PBT |
0.4-0.7 |
PBTG20 |
25% glass fiber reinforced PBT |
0.3-0.6 |
PBTG25 |
30% glass fiber reinforced PBT |
0.3-0.5 |
PBTG30 |
50% glass fiber reinforced PBT |
0.1-0.3 |
PBTG50 |
30% glass fiber reinforced impact modified PBT |
0.3-0.5 |
PBTG30 |
10% glass fiber reinforced flame retardant PBT |
0.7-0.9 |
Z-PBTG10 |
20% glass fiber reinforced flame retardant PBT |
0.4-0.6 |
Z-PBTG20 |
30% glass fiber reinforced flame retardant PBT |
0.3-0.5 |
Z-PBTG30 |
General toughened PBT |
1.4-1.8 |
PBT |
Medium toughened PBT |
1.2-1.6 |
PBT |
Super toughened PBT |
1.0-1.5 |
PBT |
PTFE general wear-resistant modified PBT |
1.5-2.0 |
PBT |
Flame retardant PBT |
1.2-1.7 |
Z-PBT |
Factors affecting the shrinkage of plastic products by molding shrinkage of ABS series
Name and description |
Molding shrinkage% |
Remarks |
20% glass fiber reinforced ABS |
0.2-0.4 |
ABSG20 |
25% glass fiber reinforced ABS |
0.2-0.4 |
ABSG25 |
30% glass fiber reinforced ABS |
0.1-0.3 |
ABSG30 |
20% glass fiber reinforced flame retardant ABS |
0.1-0.3 |
Z-ABSG20 |
General flame retardant ABS |
0.4-0.7 |
Z-ABS |
General injection grade ABS |
0.4-0.7 |
AS |
Weather resistant ABS |
0.4-0.7 |
ABS |