Brief description of glass fiber reinforced plastics

Time:2022-11-17 08:29:15 / Popularity: / Source:

Glass fiber reinforced plastic is based on original pure plastic, adding glass fiber and other additives to improve use range of material. Generally speaking, most of glass fiber reinforced materials are mostly used in structural parts of product, which is a kind of structural engineering material; such as: PP ABS PA66 PA6 PC POM PPO PET PBT PPS
glass fiber reinforced plastics 

Advantage:

1. After glass fiber is reinforced, glass fiber is a high temperature resistant material. Therefore, heat resistance temperature of reinforced plastics is much higher than that before glass fiber is not added, especially nylon plastics.
2. After glass fiber reinforcement, addition of glass fiber restricts mutual movement between polymer chains of plastic. Therefore, shrinkage rate of reinforced plastic is greatly reduced, and rigidity is also greatly improved.
3. After glass fiber is reinforced, reinforced plastic will not stress crack, and at the same time, impact resistance of plastic is greatly improved.
4. After glass fiber is reinforced, glass fiber is a high-strength material, which greatly improves strength of plastic, such as: tensile strength, compressive strength, bending strength, and greatly improved.
5. After glass fiber reinforcement, due to addition of glass fiber and other additives, combustion performance of reinforced plastics is greatly reduced, and most materials cannot be ignited, so it is a flame retardant material.

Shortcoming:

1. After glass fiber is reinforced, due to addition of glass fiber, it is transparent before adding glass fiber, and it will become opaque.
2. After glass fiber reinforcement, toughness of all plastics decreases, while brittleness increases.
3. After glass fiber is reinforced, due to addition of glass fiber, melt viscosity of all materials increases, fluidity becomes poor, and injection pressure is much higher than that without glass fiber.
4. After glass fiber is reinforced, due to addition of glass fiber, fluidity is poor. For normal injection molding, injection temperature of all reinforced plastics should be increased by 10℃-30℃ before adding glass fiber.
5. After glass fiber reinforcement, due to addition of glass fiber and additives, hygroscopic performance of reinforced plastic is greatly enhanced. Original pure plastic that does not absorb water will also become absorbent. Therefore, it must be dried during injection molding.
6. After glass fiber is reinforced, during injection molding process, glass fiber can enter surface of plastic product, making surface of product very rough and speckled. In order to achieve higher surface quality, it is best to use a mold temperature machine to heat mold during injection molding, so that plastic polymer enters surface of product, but appearance quality of pure plastic cannot be achieved.
7. After glass fiber is reinforced, glass fiber is a material with high hardness. After additives are volatilized at high temperature, it is a very corrosive gas, which causes great wear and corrosion to screw and injection mold of injection molding machine. When making molds and injection molding machines of materials, pay attention to surface anti-corrosion treatment and surface hardness treatment of equipment.

Physical Properties Mechanical Properties Injection Temperature See Table 1

Table 1 Glass fiber reinforced plastics-----physical and mechanical data 30%
      PP ABS PA66 PA6 PC POM NORYL PET PBT PPS
1 Specific gravity g/cm3 1.05-1.24 1.23-1.36 1.38 1.12-1.14 1.24-1.52 1.56 1.21-1.36 ~~~ 1.52 1.64
2 Water absorption % 0.01-0.05 0.18-0.4 1 1.3-1.9 0.07-0.2 0.25-0.29 0.06 ~~~ 0.06 0.01
3 Transmittance % 0 0 0 0 0 0 0 0 0 0
4 Surface hardness R R110 M65-100 M100 M100 M95 M79 L108 ~~~ M90 R123
5 Shrinkage (range) 2--8 1--2 5 4 1--3 9--12 6 ~~~ 2--8 2
6 Shrinkage (Moulding) ~~~ ~~~ ~~~ ~~~ ~~~ ~~~ ~~~ ~~~ ~~~ ~~~
7 Continuous heat resistance 132 93-110 82-148 93-148 135 104 115-129 ~~~ 115-177 204-260
8 Heat distortion temperature (18.6kg/cm2)℃ 110-149 99-116 252 210 143-149 163 132-149 224 220 218
9 Heat distortion temperature (4.6kg/cm2)℃ 152-154 104-121 257 221 149-154 166 138-154 ~~~ 225 ~~~
10 Tensile strength kg/cm2 422-1020 598-1340 1550-1970 910-1760 840-1760 598-773 1020-1200 985-1150 1200-1340 1480
11 Tensile Strength Modulus 103kg/cm2 34.5-63.6 41.5-72.4 ~~~ 10.2-56.3 23.2-24.6 70.3 65-84.4 ~~~ 91.4 78.8
12 Elongation(%) % 2.0-3.6 2.5-3.0 3--5 3 0.5-0.9 2--7 4--6 1.6-2.2 2--4 3
13 Flexural yield strength kg/cm2 492-774 1125-1900 2880 1266-1265 950 1055 1300-1400 1510-3165 1830 2600
14 Flexural modulus of elasticity 103kg/cm2 26.7-60 21.1 91 105.5 98.4 77.4 77.4 ~~~ 77.4-84.4 155
15 Compressive strength kg/cm2 387-492 844-1547 2070 1340 880 1270 1240-1260 1440-2005 1270-1580 ~~~
16 Compressive elastic modulus 103kg/cm2 ~~~ 13.4 ~~~ ~~~ 105 ~~~ 91.4 ~~~ 49.2 ~~~
17 Cantilever Notch lb.ft/in 1.5-5.0 1.0-2.4 2.2-2.6 3 12--18 0.8 0.3 ~~~ 1.3-1.6 0.8
18 Melting point 105-120 170 264 220 230 163 220 250 230  
19 Decomposition temperature 300 260 360 320 360 240 360 360 300  
20 Baking temperature 50-60 70-85 100 100 120 60-80 120 120 100  
21 Baking time h 1 2--3 3--5 3--5 3--5 2--3 2--4 3--5 2--4  
22 Injection temperature 160-220 180-320 280-280 240-280 280-320 180-220 280-320 280-320 240-260  
23 Mold temperature 30-60 30-60 40-90 40-90 60-90 40-60 80-100 60-90 60-90  
24 Can it be electroplated?   ~~~ ~~~ ~~~ ~~~ ~~~ ~~~ ~~~ ~~~ ~~~  
 

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