Brief description of glass fiber reinforced plastics
Time:2022-11-17 08:29:15 / Popularity: / Source:
Glass fiber reinforced plastic is based on original pure plastic, adding glass fiber and other additives to improve use range of material. Generally speaking, most of glass fiber reinforced materials are mostly used in structural parts of product, which is a kind of structural engineering material; such as: PP ABS PA66 PA6 PC POM PPO PET PBT PPS
Advantage:
1. After glass fiber is reinforced, glass fiber is a high temperature resistant material. Therefore, heat resistance temperature of reinforced plastics is much higher than that before glass fiber is not added, especially nylon plastics.
2. After glass fiber reinforcement, addition of glass fiber restricts mutual movement between polymer chains of plastic. Therefore, shrinkage rate of reinforced plastic is greatly reduced, and rigidity is also greatly improved.
3. After glass fiber is reinforced, reinforced plastic will not stress crack, and at the same time, impact resistance of plastic is greatly improved.
4. After glass fiber is reinforced, glass fiber is a high-strength material, which greatly improves strength of plastic, such as: tensile strength, compressive strength, bending strength, and greatly improved.
5. After glass fiber reinforcement, due to addition of glass fiber and other additives, combustion performance of reinforced plastics is greatly reduced, and most materials cannot be ignited, so it is a flame retardant material.
2. After glass fiber reinforcement, addition of glass fiber restricts mutual movement between polymer chains of plastic. Therefore, shrinkage rate of reinforced plastic is greatly reduced, and rigidity is also greatly improved.
3. After glass fiber is reinforced, reinforced plastic will not stress crack, and at the same time, impact resistance of plastic is greatly improved.
4. After glass fiber is reinforced, glass fiber is a high-strength material, which greatly improves strength of plastic, such as: tensile strength, compressive strength, bending strength, and greatly improved.
5. After glass fiber reinforcement, due to addition of glass fiber and other additives, combustion performance of reinforced plastics is greatly reduced, and most materials cannot be ignited, so it is a flame retardant material.
Shortcoming:
1. After glass fiber is reinforced, due to addition of glass fiber, it is transparent before adding glass fiber, and it will become opaque.
2. After glass fiber reinforcement, toughness of all plastics decreases, while brittleness increases.
3. After glass fiber is reinforced, due to addition of glass fiber, melt viscosity of all materials increases, fluidity becomes poor, and injection pressure is much higher than that without glass fiber.
4. After glass fiber is reinforced, due to addition of glass fiber, fluidity is poor. For normal injection molding, injection temperature of all reinforced plastics should be increased by 10℃-30℃ before adding glass fiber.
5. After glass fiber reinforcement, due to addition of glass fiber and additives, hygroscopic performance of reinforced plastic is greatly enhanced. Original pure plastic that does not absorb water will also become absorbent. Therefore, it must be dried during injection molding.
6. After glass fiber is reinforced, during injection molding process, glass fiber can enter surface of plastic product, making surface of product very rough and speckled. In order to achieve higher surface quality, it is best to use a mold temperature machine to heat mold during injection molding, so that plastic polymer enters surface of product, but appearance quality of pure plastic cannot be achieved.
7. After glass fiber is reinforced, glass fiber is a material with high hardness. After additives are volatilized at high temperature, it is a very corrosive gas, which causes great wear and corrosion to screw and injection mold of injection molding machine. When making molds and injection molding machines of materials, pay attention to surface anti-corrosion treatment and surface hardness treatment of equipment.
2. After glass fiber reinforcement, toughness of all plastics decreases, while brittleness increases.
3. After glass fiber is reinforced, due to addition of glass fiber, melt viscosity of all materials increases, fluidity becomes poor, and injection pressure is much higher than that without glass fiber.
4. After glass fiber is reinforced, due to addition of glass fiber, fluidity is poor. For normal injection molding, injection temperature of all reinforced plastics should be increased by 10℃-30℃ before adding glass fiber.
5. After glass fiber reinforcement, due to addition of glass fiber and additives, hygroscopic performance of reinforced plastic is greatly enhanced. Original pure plastic that does not absorb water will also become absorbent. Therefore, it must be dried during injection molding.
6. After glass fiber is reinforced, during injection molding process, glass fiber can enter surface of plastic product, making surface of product very rough and speckled. In order to achieve higher surface quality, it is best to use a mold temperature machine to heat mold during injection molding, so that plastic polymer enters surface of product, but appearance quality of pure plastic cannot be achieved.
7. After glass fiber is reinforced, glass fiber is a material with high hardness. After additives are volatilized at high temperature, it is a very corrosive gas, which causes great wear and corrosion to screw and injection mold of injection molding machine. When making molds and injection molding machines of materials, pay attention to surface anti-corrosion treatment and surface hardness treatment of equipment.
Physical Properties Mechanical Properties Injection Temperature See Table 1
Table 1 Glass fiber reinforced plastics-----physical and mechanical data 30% | ||||||||||||
PP | ABS | PA66 | PA6 | PC | POM | NORYL | PET | PBT | PPS | |||
1 | Specific gravity | g/cm3 | 1.05-1.24 | 1.23-1.36 | 1.38 | 1.12-1.14 | 1.24-1.52 | 1.56 | 1.21-1.36 | ~~~ | 1.52 | 1.64 |
2 | Water absorption | % | 0.01-0.05 | 0.18-0.4 | 1 | 1.3-1.9 | 0.07-0.2 | 0.25-0.29 | 0.06 | ~~~ | 0.06 | 0.01 |
3 | Transmittance | % | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 |
4 | Surface hardness | R | R110 | M65-100 | M100 | M100 | M95 | M79 | L108 | ~~~ | M90 | R123 |
5 | Shrinkage (range) | ‰ | 2--8 | 1--2 | 5 | 4 | 1--3 | 9--12 | 6 | ~~~ | 2--8 | 2 |
6 | Shrinkage (Moulding) | ‰ | ~~~ | ~~~ | ~~~ | ~~~ | ~~~ | ~~~ | ~~~ | ~~~ | ~~~ | ~~~ |
7 | Continuous heat resistance | ℃ | 132 | 93-110 | 82-148 | 93-148 | 135 | 104 | 115-129 | ~~~ | 115-177 | 204-260 |
8 | Heat distortion temperature | (18.6kg/cm2)℃ | 110-149 | 99-116 | 252 | 210 | 143-149 | 163 | 132-149 | 224 | 220 | 218 |
9 | Heat distortion temperature | (4.6kg/cm2)℃ | 152-154 | 104-121 | 257 | 221 | 149-154 | 166 | 138-154 | ~~~ | 225 | ~~~ |
10 | Tensile strength | kg/cm2 | 422-1020 | 598-1340 | 1550-1970 | 910-1760 | 840-1760 | 598-773 | 1020-1200 | 985-1150 | 1200-1340 | 1480 |
11 | Tensile Strength Modulus | 103kg/cm2 | 34.5-63.6 | 41.5-72.4 | ~~~ | 10.2-56.3 | 23.2-24.6 | 70.3 | 65-84.4 | ~~~ | 91.4 | 78.8 |
12 | Elongation(%) | % | 2.0-3.6 | 2.5-3.0 | 3--5 | 3 | 0.5-0.9 | 2--7 | 4--6 | 1.6-2.2 | 2--4 | 3 |
13 | Flexural yield strength | kg/cm2 | 492-774 | 1125-1900 | 2880 | 1266-1265 | 950 | 1055 | 1300-1400 | 1510-3165 | 1830 | 2600 |
14 | Flexural modulus of elasticity | 103kg/cm2 | 26.7-60 | 21.1 | 91 | 105.5 | 98.4 | 77.4 | 77.4 | ~~~ | 77.4-84.4 | 155 |
15 | Compressive strength | kg/cm2 | 387-492 | 844-1547 | 2070 | 1340 | 880 | 1270 | 1240-1260 | 1440-2005 | 1270-1580 | ~~~ |
16 | Compressive elastic modulus | 103kg/cm2 | ~~~ | 13.4 | ~~~ | ~~~ | 105 | ~~~ | 91.4 | ~~~ | 49.2 | ~~~ |
17 | Cantilever Notch | lb.ft/in | 1.5-5.0 | 1.0-2.4 | 2.2-2.6 | 3 | 12--18 | 0.8 | 0.3 | ~~~ | 1.3-1.6 | 0.8 |
18 | Melting point | ℃ | 105-120 | 170 | 264 | 220 | 230 | 163 | 220 | 250 | 230 | |
19 | Decomposition temperature | ℃ | 300 | 260 | 360 | 320 | 360 | 240 | 360 | 360 | 300 | |
20 | Baking temperature | ℃ | 50-60 | 70-85 | 100 | 100 | 120 | 60-80 | 120 | 120 | 100 | |
21 | Baking time | h | 1 | 2--3 | 3--5 | 3--5 | 3--5 | 2--3 | 2--4 | 3--5 | 2--4 | |
22 | Injection temperature | ℃ | 160-220 | 180-320 | 280-280 | 240-280 | 280-320 | 180-220 | 280-320 | 280-320 | 240-260 | |
23 | Mold temperature | ℃ | 30-60 | 30-60 | 40-90 | 40-90 | 60-90 | 40-60 | 80-100 | 60-90 | 60-90 | |
24 | Can it be electroplated? | ~~~ | ~~~ | ~~~ | ~~~ | ~~~ | ~~~ | ~~~ | ~~~ | ~~~ |
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