Selection of mold temperature during plastic injection molding

Time:2022-06-24 09:54:19 / Popularity: / Source:

Mold temperature refers to surface temperature of mold cavity in contact with product. It has a great influence on filling fluidity of plastic melt, cooling rate of product, molding cycle and crystallization, orientation and shrinkage of product, and is an important factor related to quality of product.
Selection of mold temperature during plastic injection molding
During injection molding of thermoplastics, mold temperature must be controlled below plastic's heat distortion temperature or glass transition temperature (Tg) (see Table 1 for plastic's heat distortion temperature) to ensure that product has sufficient rigidity without deformation when demolding. Under this general principle, specific value of mold temperature should be determined according to characteristics of plastic, structural characteristics and usage requirements of product, and other molding process conditions.
Heat distortion temperature of commonly used thermoplastics
Plastic varieties Heat distortion temperature/℃
1.82MPa 0.45MPa
HDPE 48 60-82
PP 56-67 102-115
HPVC 54 67-82
PS 65-96 -
HIPS 64-92.5 -
20-30% glass fiber reinforced PS 82-112 -
PMMA and PA copolymer 85-99 -
PMMA 68-99 74-109
ABS 83-103 90-108
ACS 85-100 -
AAS 80-102 106-108
PA6 80-120 140-176
30% glass fiber reinforced PA6 204-259 216-264
PA610 82-121 149-176
30% glass fiber reinforced PA66 245-262 262-265
PA1010 57-100 149-185
PC 130-135 132-141
20-30% long glass fiber reinforced PC 143-149 146-157
20-30% short glass fiber reinforced PC 140-145 146-149
POM 110-157 168-174
PBT 70-200 150
Chiorinated Polyether 100 141
PPO 175-193 180-204
PSU 174 182
30% glass fiber reinforced PSU 185 191
PTFE filled PSU 100 160-165
EC 46-88 -
CA 44-88 49-76
For crystalline plastics, mold temperature directly affects crystallinity and crystalline configuration of plastic. High mold temperature, slow cooling rate, fast crystallization rate, high hardness and high rigidity of product, but prolongs molding cycle and increases shrinkage rate of the product; low mold temperature, cooling rate is fast, crystallization rate is slow, crystallinity is low, and toughness of product is improved. However, when Tg of crystalline plastic products formed at low mold temperature is low, late crystallization will occur, resulting in post-shrinkage and performance changes of product.
For amorphous plastics, mold temperature mainly affects viscosity of melt, that is, mold filling rate. Usually, in the case of ensuring smooth filling of mold, try to use a low mold temperature, because low mold temperature can shorten cooling time, thereby improving production efficiency.
For thick-walled products, since filling time is long and cooling time is also long, in order to make cooling inside and outside same, prevent defects such as internal stress (such as dents, voids, etc.) caused by large temperature difference between inside and outside, mold temperature should also be appropriately higher. Table 2 shows relationship between thickness of PA1010 product and mold temperature. From data in the table, it can be seen that there is a positive relationship between the two. In addition, thin-walled products with large areas or large flow resistance also need to maintain a high mold temperature.
Relationship between PA1010 product thickness and mold temperature
Wall thickness/mm <3 3-6 6-9 >10
Mold temperature/℃ 20-40 40-60 60-90 100
For plastics with low melt viscosity (such as PE, PP, PVC, PS, PA, etc.), due to their good fluidity and easy mold filling, low mold temperature can be used during processing; while for plastics with high melt viscosity (such as P℃, polyphenylene ether, polysulfone, etc.), mold temperature should be higher, on the one hand, it can meet needs of mold filling, on the other hand, cooling rate of product can be adjusted, so that product can be cooled slowly and uniformly, stress can be fully relaxed, defects such as dents and cracks can be prevented.
Cooling of mold is generally water-cooled or oil-cooled. When mold temperature is controlled at 5-95℃, water-cooling should be used, and oil-cooling should be used at 95-120℃. In individual cases, it is also necessary to use resistance wires and resistance heating rods to heat mold to maintain a constant temperature of mold. Table 3 lists barrel temperature, nozzle temperature and mold temperature that can be used for some plastics for reference.
Barrel, nozzle and mold temperatures for some plastics
Plastic varieties Barrel temperature/℃ Nozzle temperature/℃ Mold temperature/℃
Back section Middle section Front section
LDPE 100-110 180-190 200-220 220-240 20-60
HDPE 200-220 220-240 240-280 240-280 30-70
PP 150-210 170-230 190-250 240-250 20-65
PS 140-160 - 170-190 160-170 40-60
ABS 150-180 180-230 210-240 220-240 50-90
SAN 170-180 210-230 200-210 180-190 40-80
SPVC 125-150 140-170 160-180 150-180 15-80
RPVC 140-160 160-180 180-200 180-200 20-60
PCTFE 250-280 270-300 290-330 340-370 -
PMMA 150-180 170-200 190-220 200-220 20-90
POM 150-180 180-205 195-215 190-215 60-120
PC 220-230 240-250 260-270 260-270 80-100
PA6 210 220 230 230 40-60
PA66 220 240 250 240 40-80
PUR 175-200 180-210 205-240 205-240 -
CAB 130-140 150-175 160-190 165-200 -
CA 130-140 150-160 165-175 165-180 40-70
CP 160-190 180-210 190-220 190-220 -
PPO 260-280 300-310 320-340 320-340 80-130
PSU 250-270 270-290 290-320 300-340 100-150
IO 90-170 130-215 140-215 140-220 -
TPX 240-270 250-280 250-290 250-300 20-60
Linear Polymer 70-100 70-100 70-100 70-100 -
Alkyd Resin 70 70 70 70 --
 

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